FW 4000H
Softfoam and
Rock wool
cutting

2 Axis Fast Wire Machine

SOFTWARE

FW4000H

DOCUMENTS

Info

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PRICE from

22.500,00 €+ tax

N E W : FASTWIRE-MACHINE FW 4000H:
Cutting Soft and Rigid Foams


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What exactly are you looking for in a fast wire cutting machine? Is it the extremely accurate cut that will enable precise processing of mineral wool or condensable foams such as polyurethane? Or is it the powerful software that will take over the controls and cut any project unattended quickly and precisely?

Or do you prefer a seamless connection between designer programs such as CorelDraw or AutoCAD and the machine software? Imagine, if there was a CNC fast wire machine that can do all of that. Or you could have a look at our very own and new FW 4000H. At a working speed of 300 km/h it really is the fastest workhorse in our stable


»I have never experienced such an unproblematic and easy integration into an existing production… I personally consider the sturdy machine construction as extremely future-proof.«

Upholstery "Polsterei Schumann" (Upper management)


Produkt-Highlights

  • Qualität »Made in Germany«
  • Intelligent: Computer controlled (CNC) via Windows PC (10)
  • Sophisticated: Type of wire can be adapted to the corresponding material
  • Practical: Manual mode; cutting standard block sizes up to 3,000 x 1,250 x 1,250 mm in one operation, touchscreen for easier use directly on the screen
  • Sturdy: Welded and powder coated steel construction - no Aluminum!

Sevice-Highlights

  • Shipping: around eight weeks
  • Ready to use: Comes fully tested and preassembled
  • Fast: Inside Germany the technician will come within 48 hours.
  • Modular: Machine components are easily exchanged by the operator.
  • Training: By our experienced and well-trained staff
  • Advice: We will support our customers from the initial contact up to the final solution.
  • Recourses: We will provide our customers with trusted suppliers of various different types of foam and condensable foams.

Extensions

  • Safety device
  • Touchscreen: easy to use directly on the screen
  • StyroCAM "Cloud based software "Made in Germany"
  • FoamCam

APPLICATIONS
Dreams made of foams


Werbung
Advertising
Möbel
Furniture
Technische Zuschnitte
Technical cuts
Technische Zuschnitte
Contours
Profile
Profiles
Schalldämmung
Sound insulation
Matrazenschaum
Mattress foams
Sonderverpackungen
Special packaging

Cold wire cutting - the coolest method


FW 4120H - coldwire cutting machine

Fast wire cutting machines are perfect for all those materials that cannot be cut thermally. These include flexible foams (PE, PP and PUR), as well as mineral wool (glass wool, Fiberglas, rock wool and slag wool). Just as easily, this rotating wire will cut Styrofoam (EPS) and Styrodur (XPS). This makes our super-fast racing-workhorse, the FW 4000H, a true "omnivore".

The fast wire machine FW 4000W works by being abrasive: Basically, it grates away the material with its endless wire. The cutting wire is only one to three millimeters thick and rotates with a working speed of around 300 km/h. Hence the reason, why the 4000 series manages extremely fine cuts and contours. Compared to hot wire cutting machines that literally melt their way through the material, is this one therefore the coolest cutting method around

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Which materials can the fast wire machine cut?


Fast wire cutting machines are suitable for all materials that cannot be cut thermally: flexible foams (PE, PP and PUR) as well as mineral wool (glass wool, Fiberglas, rock wool, slag wool). The rotating wire will just as easily cut Styrofoam (EPS) and Styrodur (XPS). This makes our super-fast racing workhorse FW 4000H a true "carnivore".

Polypropylene & Polyethylene
Polypropylene & Polyethylene
Polyurethane - (PU, PUR)
Polyurethane - (PU, PUR)
Polystyrene - Styrofoam, styrodur
Polystyrene - (EPS, XPS)
Mineral & glass wool
Mineral & glass wool

Designed for the commercial production


FW 4000H -Fastwire series

The extremely sturdy steel frame of the 4000 Fastwire series targets the commercial production. A strong feature is the positioning of the cutting wire in two axes (X/Y) and once the machine is loaded, it will process the 2D shapes, profiles, contours etc. completely unattended.

SThe incomparably fast FW 4000H will kick the production of furniture builders and upholsterers as well as manufacturers of Insulation and packaging up a notch. Cnc-multitool will deliver the fast wire cutting machine completely with computer and Software. You will receive the in Germany manufactured FW 4000H fully tested, inspected and preassembled - so you can get started almost immediately.

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protective safety fence

Safety always comes first.

The Fastwire series owes its extremely fast cutting performance to the incomparably quickly moving and finely barbed cutting wire. According to the federal occupational safety regulations, these kinds of machines do require a certain set of safety measures to protect the workers and operators. This is why cnc-multitool also supplies a protective safety fence for the FW 4000H as standard equipment straight from our factory. This safety fence (which is also available as an optional extra for other machines) will prevent the accidental contact with the rotating cutting wire while it's running.

Sawing is a mechanical process that will inevitably generate a lot of noise and dust. Therefore, it is absolutely imperative that any operator or worker near and around a running fast wire cutting machine has to comply with the current hearing and respiratory protection rules and regulations. We also recommend to continuously remove the sawing dust with an industrial extractor fan. However, as the FW 4000H does work mostly unattended, the hearing protection is only necessary, when workers and employees are near the machine when it's running.

Is the fast wire machine right for you?


FW 4120H - fast wire cutting machine

Would you agree that nowadays many design engineers develop their machines past its actually needed use? In our group of companies, we produce foam pieces from EPS, XPS and other materials on a daily basis, which is why cnc-multitool is able to offer actually practical hardware and software - literally from users for users. Don't try and figure it out alone, we will be happy to help you find the right machine for your specific needs. Simply give us a call or write to us. All you have to do is ask

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Software for fantastic performance


The fastest and best race horse is useless without smart and experienced jockey. The same goes for the Fastwire 4000H, which also needs intelligent and well-engineered software to perform to its high standards. It's good to know that the FW 4000H is a close relative of our CNC hot wire cutting machines. Both model series run on the same basic software, which was built, developed and incorporates the knowledge and experience of more than 20 years in this very industry.

After all, our group of companies also manufactures foam pieces on a daily basis. Hence the reason, why cnc-multitool made it a priority to create a software with an incredible range of functions, but at the same time remains very easy to use. Part of this is the simple import and export of your files via standardized data exchange formats. These are the bridges to well-established and proven programs such as CorelDraw or AutoCAD. Here is a look at our software, which will help you to a quick start with your new FW 4000H - and an impressive victory across the finish-line:

Vector Drawing Program CorelDraw

Corel Draw®

This drawing software creates letters, logos, lettering etc. easily and fast in vector format. The program also allows the direct export for further processing.

Highlights
  • Long established vector drawing program
  • Fast creation of letters and logos
  • Import of EPS data
  • Access to all common computer fonts
  • Export as DXF or PLT files
CAD Software

CAD Std

The strength of this CAD program is that drawings in vector format can created quick and easily. The DXF export enables immediate processing for further use.

Highlights
  • CAD drawing program
  • Free of charge
  • Unlimited downloads
  • Very easy to use
  • Works fast
Calculation of material costs, pricing

multiSALES

Cloud based software for the calculation of pricing for letters, logos, lettering, objects, painted or unpainted, coatings or Plexiglas.

Highlights
  • Calculation of material costs, pricing for cutting, , coating
  • Font-to-DXF module
  • Runs in all modern internet browsers as cloud based software (SaaS)
  • Easy to use
  • Direct import of DWG/DXF/PLT files from CorelDraw, AI, CAD Std
Two-dimensional <a title=EPS contours with entry cut">

multiCUT - Nest

Cloud based software for the calculation of numerical control data for standard 2D objects with and without entry and exit cuts.

Highlights
  • Calculation of cutting data for standard 2D objects
  • Extremely easy to use
  • G-code calculation from DWG/DXF/PLT export files from CorelDraw, Adobe AI, CAD
  • Cuts with or without entry/exit cuts
  • Runs in all modern internet browsers as cloud based software (SaaS)
Control data for automated panel and board cuts

multiPANEL

The cloud based software creates the numerical control data for the automated cutting of panels and boards.

Highlights
  • Calculation of cutting data for panels and boards
  • Extremely easy to use
  • G-code calculation without drawing (blueprint) for individual boards or entire blocks
  • Also incorporates compensation for material loss through burn-off and twisting
  • Runs in all modern internet browsers as cloud based software (SaaS)
3D rotary table for cuts with five axes

multiTurn - 3D

Just like most of our services, this software is also cloud based (SaaS). It calculates symmetric rotational cutting data from 2D DXF or PLT files.

Highlights
  • Calculates cutting data for 2D rotary cuts
  • Extremely easy to use
  • 4 axes plus rotating axis
  • Works with standard 2D contours
  • Also incorporates compensation for material loss through burn-off and twisting
  • Runs in all modern internet browsers as cloud based software (SaaS)
Control data for standard sloped panels

multiSLOPE

With this CAM software you will be able to create numerical control data for the automated cutting of sloped panels and boards.

Highlights
  • Calculation of cutting data for sloped panels and boards
  • Optimizing function for blocks
  • Extremely easy to use
  • G-code calculation without a drawing/blueprint
  • Berechnung ohne Zeichnung
  • Also incorporates compensation for material loss through burn-off

Anwendung

  • Cutting of plastic foams (PUR, PP, PE), Styrofoam (EPS), Styrodur (XPS), mineral wool etc.
  • Panels, plates, tubes, protective corners, profiles
  • Letters, numbers, symbols, logos, lettering
  • Templates, patterns
  • And many more ...

Spezifikation

  • CNC Fastwire machine (fast wire cutting machine)
  • Low maintenance belt drive
  • Two axes (forward/backward, up/down)
  • Ready to use, revolving cutting wire for contours, 1 - 2 mm diameter
  • Usable wire length 1,300 mm
  • Wire working speed ca. 300km/h
  • Quick positioning of up to 3 m/min.
  • Machine in industrial quality with open machine table
  • Compatible with standard software such as AutoCAD®, Inventor® and Solid®
  • Runs on Windows 8.1 or 10
  • Data formats for import: DWG, DXF, PLT

Areas

  • Construction: floor insulation, sloped panels for gradient insulation, formwork technology
  • Health: leg pillows/vein wedges, massage beds
  • Logistics: packaging, truck load safety
  • Furniture & home: seat cushions and cubes, arm rests, seats for children, stroller insets/pads, upholstery for yachts, caravans, lounges etc., mattresses and folding cushions (like guest beds), pillows and neck rolls, bolsters, padding
  • Engineering/technology: mold making, filter inserts
  • And many more…

Delivery contents


The FW 4000H is a very powerful and high performance fast wire cutting machine for the commercial production. This machine will be fully tested, inspected first and then packaged for delivery. The montage and start up can either be done by the customer themselves or, for a small surcharge, they will have the option to call out one of our technicians, who will be able to set them up and get them running within 3 hours. The standard equipment contains the following components:

FW 4000H - CNC machine
CNC Machine
Windows-Computer
Windows Computer
CAM Software
Maschinen-Software
cutting wire
Cutting Wire

Technical Data


Features
FW 4120H FW 4130H
X-Achse (1) 2.100 mm 3.100 mm
Y-Achse (2) 1.300 mm 1.300 mm
Wire length (3) 1.250 mm 1.250 mm
Number of axes 2 2
Number of motors 2 2
Number of wires 1 1
Working speed 3.000 mm/min 3.000 mm/min
Type of drive X,Y Belt Belt
Repeat accuracy +/- 0.2 mm +/- 0.2 mm
Wire on/off Software Software
Preemptive security measures Yes Yes
Work top Yes Yes
Machine console Yes Yes
Computer package Yes Yes
Touchscreen package optional optional
Safety fence optional optional
Extractor fan optional optional
Eletrical connection 110VAC or 220VAC, 50-60Hz 110VAC or 220VAC, 50-60Hz
Electrical consumption 5000W 5000W
Dimensions (LxWxH) 3.300x2.000x2.100 3.300x2.000x2.100
Weight 350 kg 460 kg
REQUEST QUOTE REQUEST QUOTE

(1) Track distance forward/backward (2) Track distance up/down (3) maximum wire length (Price) Plus sales tax and shipping

FW 4000H - Features


It makes sense to compare the FW 4000H with a racing horse: this machine will position itself with 6 m/min and its cutting wire gallops at almost 300 km/h to its target position. However, the in Germany engineered and manufactured machine has a lot more to offer than just lightning speed. Here is an overview of its most important features:

The 4000 series comes with a machine table made of welded and powder coated steel. The work top is nested on rollers, which makes it extendible, so it can be loaded comfortably from three sides. It will provide enough support for heavier materials and prevent them from slipping whilst being cut. We do recommend to clamp down lighter materials or to fixate them with double-sided adhesive tape.

With the Touchpad, controlling the FW 4000H is almost easier than child's play. One advantage is that the operator will make fewer mistakes when entering any information and use the machine more intuitively. It even works with working gloves. It doesn't get any easier than this!

The Touchscreen package also includes a strong steel frame with a flexibly adjustable cantilever. This will ensure that the monitor will always be at the correct height and the PC will also be securely within the console.

Choose the right wire for the material and depending on the level of quality for the finished product. We deliver ready to use endless wire with a diameter between 1 to 2 mm. As a rule of thumb: the thinner the wire, the finer the cut. The maximum usable wire length is around 1,250 mm.

Blocks made from Styrofoam or other hard foams are generally easy to cut. Sometimes it makes sense to cut larger blocks into smaller ones to make the overall processing somewhat easier. Standard blocks are usually 2 meters long with a width and height of 1,250 mm each. The FW 4000H can even be loaded with multiple whole blocks at the same time.

You can cut panels and boards from these blocks in the desired thickness manually or automatically. If the software is in charge of the process, then machine will even run unattended.

The Nesting mode will enable a material optimized cut that will literally nest the various cuts in such a way that the least amount of material waste will be created. The cutting data for this mode will be calculated by our multiCut software.

The panel and board cutting function of the FW 4000H is ideal for the production of mattresses, insulation panels, upholstery etc., as it will cut larger boards into smaller ones. Furthermore, the machine software will also support the so-called trimming process, whereby the machine cuts two or more thinner panels out of one thicker board.

One thing every machine operator will value is the low maintenance. The 4000 Fastwire series contains a low maintenance belt drive, which will also ensure that this machine will last for a long time. Exactly what you need when you are processing large quantities of mineral wool, plastic foams, PE, PP or PUR foams on a daily basis.

The CAM software will enable you to create programs for rotational cutting, lathe cutting, creating curved and arched profiles (Profiler), multi-profile cutting and cutting with multiple wires. multiCUT is a cloud based software that works independently from any operating system and therefore will run on any Windows or MAC computer. Each update and the continuously growing data catalogue will be immediately available to you. As long as you have a modern browser like Internet Explorer, Firefox or Chrome, you will be able to access our web based program. Your data will be imported into our StyroCAM software via the internet quickly and conveniently. The supported file formats are DWG, DXF, PLT and STL.

StyroCAM will also save you money, because you can divide your work: Whilst you are already preparing the new project, the Styrofoam cutting machine will keep running on the current assignment. You can upload your newly designed 2D contours in a DWG, DXF or PLT format into our StyroCAM software whilst the machine is still processing the previous run. Everything else will be smooth sailing, as StyroCAM will calculate your final 2D and 3D cutting data within mere seconds.

The G-codes can be uploaded into the CNC Styrofoam cutting machine either via the network or via USB stick. From here on in the machine software will take over the control over the cutting and process the corresponding control data into the finished product.

Significant progress


Free technical online support

This new Fastwire technology has to be seen - preferably live and in action. So, why not schedule a visit with our team in our competence center in Ilmenau, Germany right now? You will be able to see for yourself just how advanced this development of our Fastwire cutting machine is and how your production could benefit from it. This applies especially to those, who have already worked with previous models of fast wire cutting machines. The smooth collaboration between our powerful hardware and high performance software really is a sight worth savoring. You won't want to leave once you are here.

Our experienced and fully trained staff will gladly answer all your questions and show you in a live presentation what this FW 4000H is capable of. Why not write to us or simply give us a call right now!

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