The CUT4000S Series was developed for the productive processing of standard EPS blocks. Depending on the model, blocks up to 3,000 x 1,250 x 1,250 mm can be processed.

During cutting, the material remains on the stationary machine table. The cutting arms move along the block. The open machine design allows easy loading and unloading.

Standard equipment includes all components required for multi-wire operation, including the rotating cutting arms, wire tensioning system, power regulation and CNC control.

The CUT4000S Series is equipped as standard with rotating cutting arms. This allows the multi-wire system to be positioned horizontally or vertically depending on the application.

With up to 10 cutting wires, panels, contours and other recurring cuts can be produced efficiently.

The adjustable orientation of the cutting arms expands the machine's range of applications without requiring complex repositioning of the material or a separate machine.

The cutting wires are mounted on both sides using tension springs. They compensate for the change in wire length caused by heating and maintain consistent wire tension during the cutting process.

The cutting wires can be installed and removed without tools. This allows quick wire changes and easy adjustment of the number of wires used.

The wire spacing can be adjusted to suit the required application. This makes it possible, for example, to cut several panels or recurring profiles in a single operation.

The CUT4000S features automatic power regulation for the cutting wires. The power supply provides the electrical power required for the thermal cutting process.

The regulation system helps maintain a consistent wire temperature, providing reproducible cutting conditions when processing EPS and Neopor.

This allows the machine to be reliably adjusted and operated with different wire lengths and cutting applications.

The CUT4000S Series is equipped with a 2-axis CNC industrial control specifically configured for the machine.

The control system precisely coordinates the movement of both machine axes and enables reproducible production of contours, panels and recurring cuts.

The coordinated combination of CNC control, drives and machine software is designed for reliable operation in commercial production.

The CUT4000S is supplied with the required machine software and a LAN controller for communication between the Windows PC and CNC control.

The machine software is used to load, start and monitor cutting programs and to operate the machine during the production process.

Communication with the machine takes place via a LAN connection. This eliminates dependency on USB connections and is designed for stationary use in a production environment.

A Windows PC with an available LAN port is required for operation. Alternatively, the machine can be equipped with a preconfigured computer system and operator panel.

The CUT4000S can optionally be equipped with a pneumatic wire tensioning system.

Compared with the standard spring tensioning system, the pneumatic system provides consistent and defined tension of the cutting wires across the entire working range.

This makes the system particularly suitable for applications using multiple cutting wires and frequently changing wire spacing, where consistent wire tension and high process stability are important.

The CUT4000S can optionally be supplied with a preconfigured Windows PC optimized for machine operation.

The required machine software is already installed and configured. This reduces commissioning effort and prepares the system for communication with the CNC control.

Depending on the required configuration, the computer system can be combined with a monitor, keyboard, mouse and operator panel.

With an optional barcode scanner, job-specific cutting programs can be selected directly via barcode and loaded into the machine software.

This simplifies program selection during production and reduces the risk of loading the wrong cutting file.

For creating cutting programs, we recommend our styroCAM CAM software.

Existing drawing data can be imported in formats including DXF, DWG and PLT and prepared for machining on the CUT4000S.

styroCAM supports the creation of recurring cutting programs and provides a continuous workflow from the drawing to the finished machine program.