FW4000H - cold wire cutting machine for production

FW 4000H
Top-Modell
Fast wire Cutting
for production

2 Axis CNC Fast Wire Machine

from 40.500,00 €

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FW4000H

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CNC Fastwire Cutting machine FW 4000H:
Our Top of the line Modell


FW4000H - CNC Fastwire Cutting machine
FW4000H - Computer Table
FW4000H - cutting wire
FW4000H - Wire cutting Software styroCAM

CNC-controlled fast wire cutting machines for cutting all thermally cutable and non-cutable materials.

These machines allow the professional processing of all thermally cutable and non-cuttable materials, such as flexible foams (made of PE, PP and PUR), mineral wool (glass wool, rock wool, slag wool), but also Styrofoam (EPS) and Styrodur (XPS).

Fast wire cutting machines are perfect for all those materials that can and cannot be cut thermally. These include flexible foams (PE, PP and PUR), as well as mineral wool (glass wool, Fiberglas, rock wool and slag wool) and Styrofoam (EPS) and Styrodur (XPS). The FW 4000H machines works abrasive: Basically, it grates away the material with its endless wire. The cutting wire is only one to two millimeters thick and rotates with a working speed of around 300 km/h. Hence the reason, why the FW 4000H series manages extremely fine cuts and contours with high cutting speeds. We recommend these machines to all customers who need a reliable machine for their production.

Produkt-Highlights

  • Qualität »Made in Germany«
  • Intelligent: Computer controlled (CNC) via Windows PC
  • Sophisticated: Type of wire can be adapted to the corresponding material
  • Practical: Manual mode; cutting standard block sizes in one operation, touchscreen for easier use directly on the screen
  • Sturdy: Welded and powder coated steel construction - no Aluminum!

Sevice-Highlights

  • Shipping: around ten weeks
  • Ready to use: Comes fully tested and preassembled
  • Fast: Inside Germany the technician will come within 48 hours.
  • Modular: Machine components are easily exchanged by the operator.
  • Training: By our experienced and well-trained staff
  • Advice: We will support our customers from the initial contact up to the final solution.
  • Recourses: We will provide our customers with trusted suppliers of various different types of foam and condensable foams.

Extensions

  • StyroCAM "Cloud based software "Made in Germany"
  • Cutting wire

»I have never experienced such an unproblematic and easy integration into an existing production… I consider the sturdy machine construction as extremely future-proof.«

Upholstery "Schumann" (Upper management)


Made for Production


The FW 4000H Fastwire series impresses professional users with its stable steel frame. It cuts 2D shapes, profiles, pipe sections, panels and much more. The FW 4000H can be found in the production of furniture makers and upholsterers as well as that of manufacturers of insulation materials and packaging.

FW 4000H - CNC Maschine
CNC Maschine FW 41240H für for 4m long Blocks with forklift loading.

FW 4000H - Features


The FW 4000H stands for quality made in Germany. Each machine is assembled, adjusted and extensively tested by us by hand. This is the only way we can be sure that all machines work reliably and deliver the required performance over the long term.

Basic equipment

Basic equipment FW 4000H

The machines of the FW 4000H Series are production machines. Their content of delivery is complete, including all basic safety equipment, arm housing, protective fence and an integrated arm suction. With the machines of this series, many different materials, such as PE, PP and PUR, mineral and rock wool, but also EPS and XPS panels and blocks up to a size of 4,000x1,250 mm and a height of 1,250 mm can be cut. This makes the FW 4000H our most powerful high-speed wire cutting machine for any commercial production.

Arm enclosure

Arm enclosure with integrated suction

Fast wire cutting is a mechanical process that will inevitably generate a lot of noise and dust. Therefore, it is absolutely imperative that any operator or worker near and around a running fast wire cutting machine has to comply with the current hearing and respiratory protection rules and regulations. We also recommend to continuously remove the sawing dust with an industrial extractor fan. The FW 4000H series integrates an arm enclosure with a powerful extraction system with two d100mm standard connections. You can use these connections to connect the machine to an existing central or stationary bag suction system.

Safety device

Sicherheitseinrichtung

The Fastwire series owes its extremely fast cutting performance to the incomparably quickly moving and finely barbed cutting wire. According to the federal occupational safety regulations, these kinds of machines do require a certain set of safety measures to protect the workers and operators. This is why cnc-multitool also supplies a protective safety housing for the FW 4000H as standard equipment straight from our factory. This safety fence will prevent the accidental contact with the rotating cutting wire while it's running.

Drive motor wire

Frequency converter - Automatic wire control

A high-quality 4.2kW IEC rotary asynchronous motor "made in Germy" is used to drive the wire. Low weight thanks to aluminium housings, constant speed and sufficient power reserves even at high speeds distinguish these special motors. The matching frequency converter enables safe and low-wear operation. The cutting wire speed can be continuously controlled by the software via the frequency converter. The built-in microprocessor monitors the power supply and adjusts it if necessary in order to get even better and cleaner cuts. So every cut is done over and over again with a consistent quality.

CNC control with 2 channels

2-channel CNC control incl. Power supply

The FW 4000H series is delivered with our self-developed 2-axis CNC industrial control.

The control can handle up to 8.0 amps per channel.

Computer package

CNC optimized Windows computer

Order your machine with a Windows PC optimized for CNC cutting. The package includes: Windows PC, TFT monitor, keyboard and mouse. The required machine software is already installed and configured. The package is plug and play.

Machine software including LAN controller

LAN Controller

Unsere Maschinen sind komplett, alles ist enthalten, sogar die Maschinensoftware und der LAN Controller für alle aktuellen Windows Versionen. Die Oberfläche der Software wurde für das Schnelldrahtschneiden mit 2-Achsen optimiert und in der Praxis ausgiebig getestet. So können Sie sicher sein, alles funktioniert sofort. Einfacher geht es nicht.

Optional accessories


The machines of the FW 4000H series can be expanded with the following accessories. This makes the machines plug and play and you can be sure that your machine will deliver the required performance again and again.

Safety device

FW4000H Serie - Sicherheitszaun

According to the federal occupational safety regulations, these kinds of machines do require a certain set of safety measures to protect the workers and operators. Depending on the place and country of installation different regulations may apply. The protective fence in combination with an access control system effectively prevents accidental contact with the rotating wire. We are happy to help you find the right protective fence and enclosure for your machine

Forklift pick-up

Forklift assembly FW 4000H cold wire cutting machine

Large and heavy blocks in particular can often no longer be lifted onto the machine by hand. In this case, loading with a forklift is the better and safer method. For machines with a table length of 3 meters and more, we recommend ordering the forklift option. It makes loading the machine a lot easier.

Side walls

Side walls for thin vertical panels

The adjustable side walls allow vertical processing of thin panels from 10mm. A large number of panels are placed between the side walls at the same time and are held upright by them. The side walls can be removed quickly. A change between large blocks and thin panels is possible at any time.

styroCAM Software

Cold wire cutting software styroCAM by cnc-multitool

With our styroCAM software, you can generate the machine program quickly and easily from a drawing. No prior knowledge is required. styroCAM is "Software in the Cloud" and runs operating system independently on any Windows or MAC system. Each update is immediately available to you. Simply use the web-based program via a browser such as Internet Explorer, Firefox or Chrome. The software works with DWG, DXF, PLT files. Further Information can be found under Software.

Technical specifications


Modell
FW 4020H
FW 4030H
FW 4040H
Travel forwards / backwards (X)
2.050 mm
3.050 mm
4.050 mm
Travel up/ down (Y)
1.250 mm
1.250 mm
1.250 mm
Wire length

 

1.250 mm
1.500 mm
2.000 mm

Number of wires
1
1
1
Number of axes
2
2
2
Drive
rack, belt
rack, belt
rack, belt
Cutting speed. max.
6m/min
6m/min
6m/min
Wire speed control
Software
Software
Software
Wire Ø
1.3 - 1.6 mm
1.3 - 1.6 mm
1.3 - 1.6 mm
Power connection
380VAC, 50-60Hz
380VAC, 50-60Hz
380VAC, 50-60Hz
Power consumption
5.000 W
5.000 W
5.000 W
Foot print (LxWxH)
300x190x180 cm
300x190x180 cm
300x190x180 cm
Weight
950 kg
950 kg
1250 kg

Content of delivery


The FW 4000H is a very powerful and high performance fast wire cutting machine for the commercial production. This machine will be fully tested, inspected first and then packaged for delivery. The montage and start up can either be done by the customer themselves or, for a small surcharge, they will have the option to call out one of our technicians, who will be able to set them up and get them running within a few hours. The standard equipment contains the following components:

Fully assembled CNC cold wire cutting machine
Maschine Plug&Play
Windows PC optimized for wire cutting
Windows PC
Machine software
Machine software
Cutting wire
Cutting wire

Maschine

  • Machine fully assembled and tested
  • Machine control including power supply
  • Mobile machine stand
  • Machine software
  • LAN controller
  • Manuals, assembly instructions, examples
  • 1 year guarantee

Optional accessories

  • Forklift equipment
  • Side walls
  • styroCAM software

Required accessories

  • Absorption
  • CAM Software

Materials


High-speed wire cutting machines are true "omnivores". They cut flexible foams (made of PE, PP and PUR), insulating wool (glass wool, rock wool, slag wool), as well as styrofoam (EPS) and Styrodur (XPS) with ease.

Polypropylene & Polyethylene
Polypropylene & Polyethylene
Polyurethane - (PU, PUR)
Polyurethane - (PU, PUR)
Polystyrene
Polystyrene - (EPS, XPS)
Mineral & Glass wool
Mineral & Glass wool

Applications


Werbung
Advertising
Möbel
Furniture
Technische Zuschnitte
Technical cuts
Technische Zuschnitte
Contours
Profile
Profiles
Schalldämmung
Sound insulation
Matrazenschaum
Mattress foams
Sonderverpackungen
Special packaging

Recommended software


Every CNC machine requires sophisticated CAM software for fast and uncomplicated editing of cutting programs.

To do this, create drawings in CorelDraw® or AutoCAD or any other vector program and export them as DXF, DWG or PLT drawings. These drawings are then loaded into our styroCAM software and converted into a machine program with just a few clicks, which can be subsequently cut.
Here's a selection of software that will help you get the start-finish victory with the FW 4000H

:

Corel Draw Software

Corel Draw®

With this drawing software you can create letters quickly and easily and logos in vector format. Allows direct export for further processing.

Highlights
  • Vector drawing program proven a million times over
  • Quickly create letters and logos
  • Import of EPS data
  • Access to all computer standard fonts
  • Export as DXF or PLT files
CAD Software

CAD Std

Create drawings in vector format easily and quickly, is the strength of this CAD program. The subsequent DXF export can be processed further directly.

Highlights
  • CAD drawing program
  • Free of charge
  • Can be installed as often as you like
  • Very easy to use
  • Quick work
CAM Software Styroporschneidesoftware styrocam

styroCAM-Software

Cloud-based Styrofoam cutting software for calculating offer prices and creating the cutting files for standard 2D and 3D cuts.

Highlights
  • Cutting data calculation for 2D and 3D cuts
  • Extremely easy to use
  • Data formats: DWG, DXF, PLT, 3D STP
  • Data exports from CorelDraw, Adobe Illustrator, AutoCAD and others
  • Runs as software as a service in modern internet browsers (SaaS)

Safty first


The Fastwire series owes its extremely fast cutting performance to the incomparably quickly moving and finely barbed cutting wire. According to the federal occupational safety regulations, these kinds of machines do require a certain set of safety measures to protect the workers and operators. This is why cnc-multitool also supplies a protective safety housing for the FW 4000H as standard equipment straight from our factory. This safety fence will prevent the accidental contact with the rotating cutting wire while it's running. Additional, by local regulations required safety devices are to be installed by the operator of the machine accordingly to the safety guidelines.

Fast wire cutting is a mechanical process that will inevitably generate a lot of noise and dust. Therefore, it is absolutely imperative that any operator or worker near and around a running fast wire cutting machine has to comply with the current hearing and respiratory protection rules and regulations. We also recommend to continuously remove the sawing dust with an industrial extractor fan. However, as the FW 4000H does work mostly unattended, the hearing protection is only necessary, when workers and employees are near the machine when it's running.

Cold wire cutting machine with safety fence
FW 4030H Safty

Models in comparison


In addition to the many advantages, the production series FW 4000H might be a little to much for your production. Have a look at the smaller FW 1000H or FW 2000H, it's worth it.

FW1000H Fast wire machine FW4000H Fast wire machine FW4000H Fast wire machine
Serie
FW 1000H
FW 2000H
FW 4000H
Travel forwards / backwards (X)
up to 2.050 mm
2.050 mm
up to 4.050 mm
Travel up/ down (Y)
600 mm
1.250 mm
1.250 mm
Wire length (Z)
1.250 mm
1.250 mm
up to 2.500 mm
Number of axes
2
2
2
Number of wires
1
1
1
Price in EURO

(Price) Plus sales tax and shipping

Live - Demonstration


Free technical assistance

This new Fastwire technology has to be seen - preferably live and in action. So, why not schedule a visit with our team in our competence center in Ilmenau, Germany right now? You will be able to see for yourself just how advanced this development of our Fastwire cutting machine is and how your production could benefit from it. This applies especially to those, who have already worked with previous models of fast wire cutting machines. The smooth collaboration between our powerful hardware and high performance software really is a sight worth savoring. You won't want to leave once you are here.

Our experienced and fully trained staff will gladly answer all your questions and show you in a live presentation what this FW 4000H is capable of. Why not write to us or simply give us a call right now!

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