CNC hot wire foam cutting machine for cutting Styrofoam, Styrodur, EPP and other thermally cut foams.
This might be the only Styrofoam cutting machine out there that comes with a variable, up to 2meters long cutting wire. Styrofoam blocks of 1,250 x 1,050 mm and a length of 4m usually weigh an unbelievable 200 kilograms - that is over 440 lbs.! How convenient, that this variably adjustable working area can be loaded with an trolley or forklift on the long side! Many other features make the CUT 2500S the most flexible allrounder. It is our customer's favorite, which include designers, aeronautical engineering companies as well as universities all over the world.
The CUT2500S series machines are the perfect entry machines for anybody that wants to get into cutting Styrofoam. Whether signmakers, smaller stucco molding manufacturers or anyone who wants to cut 2D and 3D objects with a single wire from Styrofoam, Styrodur and EPP.
Theater building company Lindner(Creative Director)
With its sturdy steel frame, the CUT 2500S series impresses commercial customers. It cuts 3D shapes, profiles, pipe sections, plates and much more. This is how the CUT 2520S speeds up the production of scenery builders and Theaters just as the manufacturers of stucco moldings and profiles.
The CUT 2500S machines are quality "Made in Germany". Each machine is hand-assembled, adjusted and extensively tested befor delivery to ensure that all machines will run smoothly for a long time.
Thanks to the open, variable machine table made of welded and painted steel, the machines of the CUT 2500S series can be set up to meet your needs.
You want to process XPS ? No problem. Push the machine table together and cut with a short wire letters, logos or technical parts quickly, reliable and above all precise. Now you need to cut a 4m long profile from EPS? No problem. Slide the machine table apart and cut with the 4m long wire. Hardly any other machine is as flexible as the CUT2500S series machine
The CNC styrofoam cutting machine CUT 250S has 4 axes. They can be controlled in parallel or independently of one another.
Cut 3D objects with two differently sized contours such as cones, conical columns, profiles or airfoils from EPS and XPS sheets and small blocks. The cutting wire tension for parallel cuts is controlled by a hard spring and for 4-axis cuts with a wire length change of up to 150mm by a soft spring. And if 150mm is not enough, take a look at the automatic wire tensioner for extremely twisted cuts further down the page.
A spiral spring controls the tension of the cutting wire. You will receive a harder and a softer spring. Use the harder spring for parallel cuts. For tappered cuts with a wire length change of up to 150 mm the softer type is recommended.
Thanks to the quick wire installation system, the wire can be removed and reinserted without tools. This makes monolithic cutting easier and faster.
The CUT2500S series is delivered with our self-developed 4-axis CNC control.
The control can be loaded with up to 3.0 amps per channel. In addition, the control can be expanded by a 5-channel, what the control of an additional axis, e.g. a rotary table permitted.
The cutting wire of the CUT 2500S series will always have the correct temperature to guarantee clean cuts when processing Styrofoam, Styrodur or epp foams. The reason behind this is the sophisticated current control, which contains a microprocessor that controls the power supply particularly during 3D tappered cuts, as the wire lengths will vary during this process.
This way, we can guarantee that every cut will be clean and accurate.
The machines of the CUT 2500S series can be upgraded by the following accessories. This makes the machines plug and play and you can be sure that your machine will work reliable with the required performance.
The optional rotation table complements the four cutting axes of the styrofoam cutting machine around a vertical axis of rotation. The computer also controls this fifth axis. In this way, symmetrical bodies such as vases and are created as if by magic Eggs or asymmetrical objects such as hemispheres.
The automatic wire tensioner ensures extrem 3D tappered cuts. If the length of the wire changes during cutting, the wire tensioner starts to worek. This is the case with e.g. cones or conical columns. The has a sensor unit, a motor unit and an electronic controller. As it cuts, the sensor unit constantly measures the length of the wire. As soon this changes, the electronic controller corrects the tension: the motor unit winds up or down the wire. The fully automatic wire tensioner works independently from the cutting machine and the software.
The intelligent power supply with the built-in microprocessor controls the power supply if the length of the wire changes. The minicomputer also reacts to fluctuations in the mains voltage automatically. This way, we can guarantee that every cut will be clean and accurate.
The CNC styrofoam cutting machines of the CUT 2500S series can be convert to a styrofoam mill in just a few simple steps. Compare the converted CUT 2500S with other CNC milling machines within this price segment. This machine will processes EPS, XPS, EPP and other soft materials, as well as PVC, wood, GFK, CFK and other harder materials.
The package includes the machine software and the USB controller for all current Windows versions . The screen of the software has been optimized for wire cutting with 4 and 5 axes and extensively tested in practice. You can be sure everything works immediately.
All you need is a Windows computer or laptop with a free USB port and about 10 minutes for installation. It couldn't be easier.
Order your machine right away with a Windows PC optimized for CNC cutting. The package includes: Windows PC, TFT screen, Keyboard and mouse. The latest Windows operating system is installed and cnc optimized. The package is plug and play.
To create your 2D and 3D cutting data we recommend our self-developed styroCAM software. It is a cloud-based Styrofoam cutting software for calculating offer prices and creating cutting files for standard 2D and 3D cuts. You can find more information under Software .
With the optional extension arm, you can integrate a monitor, keyboard and mouse into the styrofoam cutting machine. You gain space that would otherwise be occupied by the control desk or work table. Even the power socket is integrated. All you have to do is assemble the console, plug in your machine and get started - It's that easy.
Entering the compact class of Styrofoam cutting machines is really very easy with the CUT 2500S series. Simply remove the packaging, set it up, plug it in and start - that's how easy it is. The shipment contains everything you need to get started:
At first glance, most hot wire cutting machines all seem very similar. The difference becomes apparent in the normal day to day production in terms of saving time and money. Particularly important is the easy-to-use, powerful software. Herein lies one of the outstanding strengths of cnc-multitool. You will hardly find anything comparable in the market.
Even the best hardware is pretty much useless, if the software is the
limiting factor. In order to fully exploit the potential of the CUT 2500S,
we recommend to you the following software:
With this drawing software you can create easily and fast letters, logos, lettering and more in the vector format. Enables direct export for further processing.
The strong point of this CAD program is the simplicity, how quickly the user can create drawings in vector format. The subsequent DXF export can be processed further immediately.
Cloud-based Styrofoam cutting software for calculating offer prices and creating the cutting files for standard 2D and 3D cuts.
In addition to many advantages, the compact design of the CUT2500S machine has also their limits. The large Styrodur panels (3,100 x 1,050 x 120 mm) are unfortunately not within the realm of the 2500 series. For such large monoliths we have developed the CUT 3000S-series. It's well worth taking a look at this bigger sister of the 2500 series.
Is this Styrofoam cutting machine right for you? We are happy to help and advise you about all the pros and cons in a phone call. As we are processing polystyrenes ourselves on a daily basis, we are confident that we can answer all your questions from our very own experience - from users for users.
See for yourself just how powerful our hot wire cutting machines really are. Send us a quick message and let us know how we can help. Or simply give us a call right now.CONTACT