CUT1600S
for EPS, XPS and EPP sheets
4-axis CNC hot wire cutting machine for model making, samples and signage – Draw. Cut. Done.
For the workshop, model making and signage
The CUT1600S is a CNC hot wire cutting machine for anyone who wants to cut sheets of EPS, XPS and EPP themselves and flexibly – without outsourcing a single cut.
Whether model making and drone wings, samples and prototypes, lettering and logos or profiles and sheets: you produce your parts in your own workshop, exactly when you need them.
With four CNC axes you cut straight, tapered and independent 4-axis contours with a single cutting wire – from a simple 2D contour to a form that differs on both sides.
You can choose between the CUT1610S with a fixed machine table and the CUT1610SV with an adjustable table and adjustable wire length.
What can I produce?
The CUT1600S is mainly used in workshops, model making and signage. From EPS, XPS and EPP sheets you can produce, for example:
Lettering & Logos
Contour-cut lettering and logos from XPS for advertising, exhibition and shop fitting.
Samples & Prototypes
Individual parts, samples and prototypes from EPS, XPS and EPP for development and sampling.
Model Making & Drones
Wings and components from EPP for model flying and drones – including tapered and independent 4-axis contours.
Which materials can I process?
Sheets
The CUT1600S processes EPS, XPS and EPP sheets. EPS (Styrofoam) and XPS (extruded polystyrene) are suitable for profiles, contours, lettering, logos and models. EPP is processed up to a density of around 40 kg/m³ and is suitable, among other things, for model making, wings and packaging.
On the CUT1600S, EPS, XPS and EPP are mainly processed as sheets and can be trimmed, cut to the required thickness and further processed into 2D or independent 4-axis contours.
Small blocks
In addition, small EPS blocks can also be held and processed on the CUT1600S. The maximum material dimensions are approximately 1,250 × 1,250 × 600 mm (L × W × H).
How can I produce?
Depending on the desired cut, you process your material lying flat or standing upright on the machine table.
Cutting material lying flat
Sheets and small EPS blocks are placed flat on the machine table, aligned and cut precisely with the CNC-controlled cutting wire.
This produces profiles, lettering, contours and other individual 2D cuts from EPS, XPS and EPP.
Hot wire cutting works without force: the cutting wire does not touch the material but melts its way through. The material cannot be displaced and does not need to be fixed.
Cutting material standing upright
Sheets can also be positioned vertically on the machine table. This allows the same contour to be cut from several sheets in one operation.
Because cutting is force-free, sheets from around 2 cm thickness can stand on their own and usually do not need to be fixed.
Practical tip: for thinner sheets, a small piece of double-sided tape between the table and the sheet holds it reliably – that's all it takes.
This method is particularly suitable for series cuts of identical parts.
Which machine should I choose?
The CUT1610S and the CUT1610SV work on the same principle. The difference is the machine table: fixed on the CUT1610S (wire length 1,250 mm), adjustable on the CUT1610SV. With the adjustable table you match the wire length (450–1,250 mm) to the width of your part.
This is a particular advantage for short, strongly skewed parts such as wings: a shorter wire stays tauter, follows the contour more precisely and makes cuts possible that are not achievable with a long wire. When cutting XPS, the short wire also ensures clean cuts without waves.
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| Model | CUT1610S | CUT1610SV |
|---|---|---|
| Machine table | fixed | adjustable |
| Wire length | 1,250 mm | 450–1,250 mm |
| Working area L × W | 1,280 × 1,250 mm | 1,280 × 1,250 mm |
| Working height | 680 mm | 680 mm |
| Number of axes | 4 | 4 |
| Number of wires | 1 | 1 |
How fast can I cut?
The actual cutting speed depends on the material and material density.
For EPS, typical cutting speeds are around 400–650 mm/min, and for XPS and EPP around 350–400 mm/min.
With hot wire cutting, the limiting factor is primarily the cutting wire and the material – not the machine: the heated wire melts its way through the material without touching it mechanically.
Which cutting wire is used?
The CUT1600S uses our TiTA64 cutting wire (0.35 or 0.40 mm) – specially developed for hot wire cutting and resistant to heat and tearing.
Tension springs compensate for the change in length as the wire heats up and keep it taut. There are hard springs for parallel and soft springs for independent cuts (with a change in wire length).
The cutting wire and springs are wear parts and can be reordered directly from us when needed.
How easy is it to operate?
Draw, cut, done
Operating the CUT1600S is deliberately kept simple – even without CNC experience.
The process is always the same: you create a drawing, convert it into a machine program and start the cutting process. The machine then carries out the actual cutting on its own.
If a cut isn't right the first time, you simply correct the drawing and cut again – without any complex reprogramming on the machine.
No special CNC programming knowledge is required, and new employees learn to use it in a short time.
Which software is used?
The CUT1600S uses three software components – a drawing, a CAM and the machine software. Which drawing and CAM software you use is up to you.
Drawing software
Contours, profiles, lettering and individual geometries are created in a vector or CAD software. For free 2D contours we recommend CorelDRAW, and for dimensionally accurate drawings any suitable 2D or 3D CAD software. Suitable formats are DXF, DWG and PLT.
CAM software for individual contours
A CAM software converts the drawing into a machine program (ISO G-code) for 2D and 4-axis cuts. Our own is styroCAM.
Machine software
The finished ISO G-code program is loaded into the machine software and transferred via the USB controller to the 4-axis CNC control. As machine software we use Mach3; it is part of the required USB machine software package but is not included in the basic scope of the machine itself. You are free to choose and can also use any other suitable machine software.
What happens if service is needed?
In a service case we help you directly – by phone, email or remote support. Most questions can be resolved quickly this way.
The CUT1600S has a deliberately simple design: important parts are easily accessible and can be replaced yourself after a short set of instructions. We keep the required spare parts in stock and ship them at short notice.
Machine features
The CUT1600S has a simple design and is intended for cutting sheets and smaller parts. Four CNC axes and a single cutting wire are enough for straight, tapered and independent 4-axis contours.
Fixed machine table – CUT1610S
The CUT1610S comes as standard with a fixed machine table with a top plate.
The table provides a defined support surface for sheets and small EPS blocks and allows the material to be positioned easily within the machine's working area.
The fixed machine width results in a cutting wire length of 1,250 mm.
Adjustable machine table – CUT1610SV
The CUT1610SV comes as standard with an adjustable machine table.
The distance between the two machine sides can be changed. This allows the cutting wire length to be flexibly adjusted between 450 and 1,250 mm to suit different sheet widths, small Styrofoam blocks and cutting tasks.
The CUT1610SV also comes with an arm support as standard.
Four independently controlled CNC axes
The CUT1610S and CUT1610SV have four CNC-controlled cutting axes. The two ends of the cutting wire can move in parallel or independently of each other.
With parallel movement, classic 2D contours and straight cuts are produced. With independent axis movement, different contours on both sides of the sheet or block can be connected to each other.
This also makes tapered and independent 4-axis cuts possible.
Wire mount with spring tension
The cutting wire is held between the cutting arms by mechanical spring tension.
The cutting wire can be hooked in and out without tools. Depending on the type of cut, different springs are used:
- 2 hard springs for parallel cuts
- 2 soft springs for independent cuts with a change in wire length
Electronics package
4-axis CNC control: it controls the machine; the CNC cutting programs are transferred and executed via the Windows PC. With the optional relay box, the cutting wire can also be switched on and off directly via the machine software.
Power supply with automatic current control: it supplies the cutting wire with the required power and keeps the heating output as constant as possible even when the wire length changes.
Technical data
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| Model | CUT1610S | CUT1610SV |
|---|---|---|
| Working area L × W | 1,280 × 1,250 mm | 1,280 × 1,250 mm |
| Working height | 680 mm | 680 mm |
| Wire length | 1,250 mm |
adjustable, 450 - 1,250 mm |
| Number of axes | 4 | 4 |
| Drive type | Spindle drive | Spindle drive |
| Adjustable wire length | no | standard |
| Power supply | 110–220 VAC, 50–60 Hz | 110–220 VAC, 50–60 Hz |
| Footprint L × W | approx. 1,800 × 1,900 mm | approx. 1,950 × 1,920 mm |
| Machine height | 1,550 mm | 1,550 mm |
| Machine weight approx. | 150 kg | 160 kg |
| Technical data sheet | ||
| Price excl. VAT | 6.950,00 € | 8.450,00 € |
| Request | Request |
Scope of delivery
The CUT1610S and CUT1610SV are assembled, adjusted and function-tested at our factory and delivered in transport-optimised assemblies. On site, only the machine table needs to be assembled, the machine aligned and the electronics connected.
Included:
- CUT1610S or CUT1610SV CNC cutting machine
- 4-axis CNC control
- Power supply for the cutting wire
- 1 cutting wire
- Springs for wire tension
- Operating manual
- 12 months warranty
Required equipment
USB machine software package
The USB software package connects the Windows PC to the CNC control and runs the cutting programs.
It includes the Mach3 machine software and the USB controller, set up for operating the 4-axis hot wire cutting machine.
CAM software
Creating the cutting programs requires a CAM software. We offer our styroCAM for this.
Computer package
A Windows PC is required for operation. Optionally, we supply the CUT1600S with a ready-prepared computer package.
It includes a Windows PC, monitor, keyboard and mouse; the machine software is already installed and configured.
Options and accessories
The CUT1600S can be adapted to your workplace and application with additional equipment.
Relay box
The optional relay box is connected to the machine control and switches the cutting wire on and off automatically via a software command.
This allows switching the cutting wire on and off to be integrated directly into the program sequence.
Work console
With the optional work console, the monitor, keyboard and mouse are positioned directly at the machine.
In addition, the machine control and power supply can be integrated into the work console. This creates a compact and tidy machine workplace.
Cutting wire and springs
Cutting wire is a consumable and can be changed quickly and without tools when needed.
The wire costs around €1 per metre and has a very long service life in normal operation. In our experience, many CUT1610S customers use less than 100 metres of cutting wire per year.
Replacement takes about 2 minutes. Spare wire and matching springs are available as accessories.
Enclosure with extraction connection
The CUT1610S can be equipped with a closed machine enclosure.
The enclosure surrounds the working area and can be combined with an extraction connection through which any fumes are drawn out of the machine area in a targeted way.
Transparent doors still allow a good view of the cutting process and easy access to the working area.
Installation and commissioning
Easy to set up yourself
The CUT1600S is designed for self-assembly – anyone can do it, and no special prior knowledge is needed.
You only need to assemble the machine table and connect the control and computer. Everything else is plug and play.
A video shows the complete setup step by step. If you have questions, we additionally support you by phone or remote support.
Frequently asked questions
Which materials can I cut?
The CUT1600S cuts EPS, XPS and EPP.
Where can I buy the material?
You can obtain the right material directly from us. Alternatively, we are happy to name a suitable supplier near you.
How clean is the cut?
The hot wire melts its way through the material and seals the edge smoothly at the same time. As a rule, no rework is needed – the parts are ready to use.
How wide is the cutting gap (kerf)?
The cutting gap (kerf) is around 1-2 mm and can be influenced via the wire temperature – you set this on the machine yourself. In the CAM software you specify the desired gap, and the software compensates for it automatically so that your parts stay dimensionally accurate.
Is dust produced when cutting?
Hot wire cutting produces no dust – the material is melted, not sawn.
How loud is the machine?
Almost silent. At most you hear the quiet hum of the axis drives – the cutting process itself is practically silent.
Can I cut three-dimensionally shaped parts?
Yes. The left and right axis units can be controlled independently of each other, so that the wire follows different contours at each end – this creates tapered and independent 4-axis forms such as wings. Freely modelled 3D surfaces as with milling are, however, not possible with hot wire.
Can I cut several parts in one pass?
Yes. You arrange several parts in one drawing and cut them one after another in a single program. You can also place several sheets side by side and cut them together – this saves time and makes optimal use of the working area.
Do I need CNC experience?
No. Anyone who can draw a contour on a computer will get on with the CUT1600S – the path from drawing to finished cut is deliberately kept simple.
How much maintenance does the machine need?
Very little. The cutting wire and tension springs are the main wear parts. The axes run on spindle drives that should be greased from time to time – beyond that, the machine needs no special care.
Can I get spare and wear parts?
Yes. Wear parts such as cutting wire and springs, as well as all spare parts, are available directly from us at any time.
Does the work area need ventilation?
Slight fumes can be produced when cutting. Depending on the material, room size and duration of use, adequate ventilation is therefore required. If you cannot ensure this, you can order the machine optionally with an enclosure and extraction connection – this is only available together with the machine and cannot be retrofitted.
How often does the cutting wire need to be replaced?
The wire has a long service life; how often it is replaced depends on the material and usage. Replacing it takes just a few simple steps.
Is the CUT1600S suitable for series production?
It is designed for the workshop, model making and sample making – ideal for individual parts and small batches. For continuous series production of large quantities, our larger series are the better choice.
Experience the CUT1600S Series live
Visit us for a demonstration of the CUT1600S Series in Ilmenau. We are happy to show you the CNC hot wire cutting machine in action and explain the differences between the CUT1610S and CUT1610SV.
Feel free to bring your own material and cut it right there during the demonstration – so you can see immediately whether the machine suits your application.
We also advise you on the required control, computer and CAM equipment.
Available at short notice – all components in stock, delivery time approx. 2–3 weeks.
ContactOther interesting products and accessories
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