FW1000H - cold wire cutting machine for production

FW 1000H
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2 Axis CNC Fast Wire Machine

from 32.500,00 €

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FW1000H

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CNC Fastwire Cutting machine FW 1000H:
High-precision cold wire cutting


FW1000H - CNC Fastwire Cutting machine
FW1000H - Computer Table
FW1000H - cutting wire
FW1000H - Wire cutting Software styroCAM

CNC-controlled fast wire cutting machines for cutting all thermally cutable and non-cutable materials.

These machines are perfect for high-precision cutting of flexible foame (EPE, PE, PP and PUR), of mineral wool (glass wool, rock wool, Slag wool), as well as for Styrofoam (EPS) and Styrodur (XPS).

Cold wire machines cut abrasive. A rough endless wire saws its way through the material. The cutting wire is only one to two millimeters thick and rotates at almost 300 km / h. This small cnc-controlled machine works extremely precisely. Fine contour cuts in the range of a few tenths of a mm are possible.

Produkt-Highlights

  • Qualität »Made in Germany«
  • Intelligent: Computer controlled (CNC) via Windows PC
  • Sophisticated: Type of wire can be adapted to the corresponding material
  • Practical: Manual mode; cutting standard block sizes in one operation, touchscreen for easier use directly on the screen
  • Sturdy: Welded and powder coated steel construction - no Aluminum!

Sevice-Highlights

  • Shipping: around 12 weeks
  • Ready to use: Comes fully tested and preassembled
  • Fast: Inside Germany the technician will come within 48 hours.
  • Modular: Machine components are easily exchanged by the operator.
  • Training: By our experienced and well-trained staff
  • Advice: We will support our customers from the initial contact up to the final solution.
  • Recourses: We will provide our customers with trusted suppliers of various different types of foam and condensable foams.

Extensions

  • Security installation
  • Computer package
  • Cutting wire

»Two 'small' FW 1130Hs keep our production going.«

Upholstery "Schumann" (Upper management)


Made for Production


With its sturdy steel frame and uncomplicated operation, the FW1000H series impresses both commercial and industrial users. She cuts a wide variety of materials with a fast running wire, such as PE, PP and PUR, mineral wool, glass wool, rock wool, slag wool, as well as Styrofoam (EPS), Styrodur and much more.Our CNC Fastwire machines are the most frequently bought machines when it comes to material flexibility and precision. The FW 1000H can be found in the production of furniture makers and upholsterers as well as that of manufacturers of insulation materials and packaging.

FW 4000H - CNC Maschine
CNC Maschine FW 4106H für for small Felt sheets .

FW 1000H - Features


The FW 1000H stands for quality made in Germany. Each machine is assembled, adjusted and extensively tested by us by hand. This is the only way we can be sure that all machines work reliable and deliver the required performance for a long time.

Basic equipment

Basic equipment FW 4000H

The FW 1000H was designed to process all thermally cuttable and not cuttable materials, such as PE, PP and PUR, but also EPS and XPS panels and blocks up to a size of 1,250x600 mm and a length of up to 3m.

Thanks to the compact and stable construction , the FW 1000H is high performance machine with less space requirement . The machine table built with welded steel profiles is easily accessible from all sides.

Arm enclosure

Arm enclosure with integrated suction

Fast wire cutting is a mechanical process that will inevitably generate a lot of noise and dust. Therefore, it is absolutely imperative that any operator or worker near and around a running fast wire cutting machine has to comply with the current hearing and respiratory protection rules and regulations. We also recommend to continuously remove the sawing dust with an industrial extractor fan. The FW 1000H series integrates an arm enclosure with a powerful extraction system with two d100mm standard connections. You can use these connections to connect the machine to an existing central or stationary bag suction system.

Work desk

mobiler Maschinenstand

The working desk is included and part of delivery of the FW 1000H series. The optionally available PC package with computer, monitor, keyboard and mouse is stored the rollable console.

Drive motor wire

Frequency converter - Automatic wire control

A high-quality 4.2kW IEC rotary asynchronous motor "made in Germy" is used to drive the wire. Low weight thanks to aluminium housings, constant speed and sufficient power reserves even at high speeds distinguish these special motors. The matching frequency converter enables safe and low-wear operation. The cutting wire speed can be continuously controlled by the software via the frequency converter. The built-in microprocessor monitors the power supply and adjusts it if necessary in order to get even better and cleaner cuts. So every cut is done over and over again with a consistent quality.

CNC control with 2 channels

2-channel CNC control incl. Power supply

The FW 1000H series is delivered with our self-developed 2-axis CNC industrial control. The control can handle up to 8.0 amps per channel.

Machine software including LAN controller

LAN Controller

Our machines are complete, everything is included, even the machine software and the even more secure and reliable LAN controller for all current Windows versions. The screen of the software was designed and optimized for wire cutting with 4 and 5 axes and extensively tested in practice. You can be sure that everything will work immediately.

All you need is a Windows computer or laptop with one Free LAN connection and about 10 minutes to install everything. It couldn't be easier.

Optional accessories


The machines of the FW 1000H series can be expanded with the following accessories. This makes the machines plug and play and you can be sure that your machine will deliver the required performance again and again.

Computer package

CNC optimized Windows computer

Order your machine with a Windows PC optimized for CNC cutting. The package includes: Windows PC, TFT monitor, keyboard and mouse. The required machine software is already installed and configured. The package is plug and play.

Safety installation

FW4000H Serie - Sicherheitszaun

According to the federal occupational safety regulations, these kinds of machines do require a certain set of safety measures to protect the workers and operators. Depending on the place and country of installation different regulations may apply. The protective fence in combination with an access control system effectively prevents accidental contact with the rotating wire. We are happy to help you find the right protective fence and enclosure for your machine

Material clamping arms

Side walls for thin vertical panels

Thanks to the optionally available clamping arms, it is possible to cut multitude plates vertically on the machine table.

Barcode Scanner

CUT4000S Serie - barcode scanner

Expand the machine with a barcode scanner. The barcode add-on module makes operation child's play. Load the order-related cutting file directly into the machine software using the scanner. This avoids errors and production is even faster.

styroCAM Software

Cold wire cutting software styroCAM by cnc-multitool

With our styroCAM software, you can generate the machine program quickly and easily from a drawing. No prior knowledge is required. styroCAM is "Software in the Cloud" and runs operating system independently on any Windows or MAC system. Each update is immediately available to you. Simply use the web-based program via a browser such as Internet Explorer, Firefox or Chrome. The software works with DWG, DXF, PLT files. Further Information can be found under Software.

Technical specifications


Modell
FW1112H
FW1120H
FW1130H
Travel forwards / backwards (X)
1.250 mm
2.050 mm
3.050 mm
Travel up/ down (Y)
600 mm
600 mm
600 mm
Wire length
1.250 mm
1.250 mm
1.250 mm
Table height
650 mm
650 mm
650 mm
Number of wires
1
1
1
Number of axes
2
2
2
Drive
rack, belt
rack, belt
rack, belt
Cutting speed. max.
3m/min
3m/min
3m/min
Wire control
Software
Software
Software
Wire Ø
1.3 - 1.6 mm
1.3 - 1.6 mm
1.3 - 1.6 mm
Power connection
380VAC, 50-60Hz
380VAC, 50-60Hz
380VAC, 50-60Hz
Power consumption
5.000 W
5.000 W
5.000 W
Foot print (LxWxH)
300x230x180 cm
420x230x180 cm
620x230x180 cm
Weight
450 kg
650 kg
850 kg

Content of delivery


The FW 1000H is a very powerful and high performance fast wire cutting machine for the commercial production. This machine will be fully tested, inspected first and then packaged for delivery. The montage and start up can either be done by the customer themselves or, for a small surcharge, they will have the option to call out one of our technicians, who will be able to set them up and get them running within a few hours. The standard equipment contains the following components:

Fully assembled CNC cold wire cutting machine
Maschine Plug&Play
mobiler Maschinenstand
Work desk
(Computer optional)
Machine software
Machine software
Cutting wire
Cutting wire

Maschine

  • Machine fully assembled and tested
  • Machine control including power supply
  • Mobile machine stand
  • LAN controller
  • Machine software
  • Operating manual, assembly instructions
  • 1 year guarantee

Required accessories

  • CAM Software
  • Computer package

Optional accessories

  • Safety installation
  • Material clamping arms
  • Extraction
  • Barcode Scanner
  • Cutting wire

Materials


High-speed wire cutting machines are true "omnivores". They cut flexible foams (made of PE, PP and PUR), insulating wool (glass wool, rock wool, slag wool), as well as styrofoam (EPS) and Styrodur (XPS) with ease.

Polypropylene & Polyethylene
Polypropylene & Polyethylene
Polyurethane - (PU, PUR)
Polyurethane - (PU, PUR)
Polystyrene
Polystyrene - (EPS, XPS)
Mineral & Glass wool
Mineral & Glass wool

What our customers do


Werbung
Advertising
Möbel
Furniture
Technische Zuschnitte
Technical cuts
Technische Zuschnitte
Contours
Profile
Profiles
Schalldämmung
Sound insulation
Matrazenschaum
Mattress foams
Sonderverpackungen
Special packaging

The software makes the difference


Every CNC machine requires sophisticated CAM software for fast and uncomplicated editing of cutting programs.

To do this, create drawings in CorelDraw® or AutoCAD or any other vector program and export them as DXF, DWG or PLT drawings. These drawings are then loaded into our styroCAM software and converted into a machine program with just a few clicks, which can be subsequently cut.
Here's a selection of software that will help you get the start-finish victory with the FW 1000H

:

Corel Draw Software

Corel Draw®

With this drawing software you can create letters quickly and easily and logos in vector format. Allows direct export for further processing.

Highlights
  • Vector drawing program proven a million times over
  • Quickly create letters and logos
  • Import of EPS data
  • Access to all computer standard fonts
  • Export as DXF or PLT files
CAD Software

CAD Std

Create drawings in vector format easily and quickly, is the strength of this CAD program. The subsequent DXF export can be processed further directly.

Highlights
  • CAD drawing program
  • Free of charge
  • Can be installed as often as you like
  • Very easy to use
  • Quick work
CAM Software Styroporschneidesoftware styrocam

styroCAM-Software

Cloud-based Styrofoam cutting software for calculating offer prices and creating the cutting files for standard 2D and 3D cuts.

Highlights
  • Cutting data calculation for 2D and 3D cuts
  • Extremely easy to use
  • Data formats: DWG, DXF, PLT, 3D STP
  • Data exports from CorelDraw, Adobe Illustrator, AutoCAD and others
  • Runs as software as a service in modern internet browsers (SaaS)

Models in comparison


In addition to many advantages, the design of the FW 1000H also has its limits. Unfortunately our FW 1000H must pass when it comes to larger blocks. For such cases we have developed the FW 2000H and FW 4000H series. Have a look at the bigger FW 2000H or FW 4000H, it's worth it.

FW1000H Fast wire machine FW4000H Fast wire machine FW4000H Fast wire machine
Serie
FW 1000H
FW 2000H
FW 4000H
Travel forwards / backwards (X)
up to 3.000 mm
2.000 mm
up to 5.000 mm
Travel up/ down (Y)
600 mm
1.250 mm
1.250 mm
Wire length (Z)
1.250 mm
1.250 mm
up to 2.000 mm
Number of axes
2
2
2
Number of wires
1
1
1
Price in EURO

* Prices start from plus VAT

Live - Demonstration


Free technical assistance

This new Fastwire technology has to be seen - preferably live and in action. So, why not schedule a visit with our team in our competence center in Ilmenau, Germany right now? You will be able to see for yourself just how advanced this development of our Fastwire cutting machine is and how your production could benefit from it. This applies especially to those, who have already worked with previous models of fast wire cutting machines. The smooth collaboration between our powerful hardware and high performance software really is a sight worth savoring. You won't want to leave once you are here.

Our experienced and fully trained staff will gladly answer all your questions and show you in a live presentation what this FW 1000H is capable of. Why not write to us or simply give us a call right now!

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