CNC-controlled fast wire cutting machines for cutting all thermally cutable and non-cutable materials.
These machines are perfect for high-precision cutting of flexible foame (EPE, PE, PP and PUR), of mineral wool (glass wool, rock wool, Slag wool), as well as for Styrofoam (EPS) and Styrodur (XPS).
Cold wire machines cut abrasive. A rough endless wire saws its way through the material. The cutting wire is only one to two millimeters thick and rotates at almost 300 km / h. This small cnc-controlled machine works extremely precisely. Fine contour cuts in the range of a few tenths of a mm are possible.
Upholstery "Schumann" (Upper management)
With its sturdy steel frame and uncomplicated operation, the FW1000H series impresses both commercial and industrial users. She cuts a wide variety of materials with a fast running wire, such as PE, PP and PUR, mineral wool, glass wool, rock wool, slag wool, as well as Styrofoam (EPS), Styrodur and much more.Our CNC Fastwire machines are the most frequently bought machines when it comes to material flexibility and precision. The FW 1000H can be found in the production of furniture makers and upholsterers as well as that of manufacturers of insulation materials and packaging.
The FW 1000H stands for quality made in Germany. Each machine is assembled, adjusted and extensively tested by us by hand. This is the only way we can be sure that all machines work reliable and deliver the required performance for a long time.
The FW 1000H was designed to process all thermally cuttable and not cuttable materials, such as PE, PP and PUR, but also EPS and XPS panels and blocks up to a size of 1,250x600 mm and a length of up to 3m.
Thanks to the compact and stable construction , the FW 1000H is high performance machine with less space requirement . The machine table built with welded steel profiles is easily accessible from all sides.
Fast wire cutting is a mechanical process that will inevitably generate a lot of noise and dust. Therefore, it is absolutely imperative that any operator or worker near and around a running fast wire cutting machine has to comply with the current hearing and respiratory protection rules and regulations. We also recommend to continuously remove the sawing dust with an industrial extractor fan. The FW 1000H series integrates an arm enclosure with a powerful extraction system with two d100mm standard connections. You can use these connections to connect the machine to an existing central or stationary bag suction system.
The working desk is included and part of delivery of the FW 1000H series. The optionally available PC package with computer, monitor, keyboard and mouse is stored the rollable console.
A high-quality 4.2kW IEC rotary asynchronous motor "made in Germy" is used to drive the wire. Low weight thanks to aluminium housings, constant speed and sufficient power reserves even at high speeds distinguish these special motors. The matching frequency converter enables safe and low-wear operation. The cutting wire speed can be continuously controlled by the software via the frequency converter. The built-in microprocessor monitors the power supply and adjusts it if necessary in order to get even better and cleaner cuts. So every cut is done over and over again with a consistent quality.
The FW 1000H series is delivered with our self-developed 2-axis CNC industrial control. The control can handle up to 8.0 amps per channel.
Our machines are complete, everything is included, even the machine software and the even more secure and reliable LAN controller for all current Windows versions. The screen of the software was designed and optimized for wire cutting with 4 and 5 axes and extensively tested in practice. You can be sure that everything will work immediately.
All you need is a Windows computer or laptop with one Free LAN connection and about 10 minutes to install everything. It couldn't be easier.
The machines of the FW 1000H series can be expanded with the following accessories. This makes the machines plug and play and you can be sure that your machine will deliver the required performance again and again.
Order your machine with a Windows PC optimized for CNC cutting. The package includes: Windows PC, TFT monitor, keyboard and mouse. The required machine software is already installed and configured. The package is plug and play.
According to the federal occupational safety regulations, these kinds of machines do require a certain set of safety measures to protect the workers and operators. Depending on the place and country of installation different regulations may apply. The protective fence in combination with an access control system effectively prevents accidental contact with the rotating wire. We are happy to help you find the right protective fence and enclosure for your machine
Thanks to the optionally available clamping arms, it is possible to cut multitude plates vertically on the machine table.
Expand the machine with a barcode scanner. The barcode add-on module makes operation child's play. Load the order-related cutting file directly into the machine software using the scanner. This avoids errors and production is even faster.
With our styroCAM software, you can generate the machine program quickly and easily from a drawing. No prior knowledge is required. styroCAM is "Software in the Cloud" and runs operating system independently on any Windows or MAC system. Each update is immediately available to you. Simply use the web-based program via a browser such as Internet Explorer, Firefox or Chrome. The software works with DWG, DXF, PLT files. Further Information can be found under Software.
The FW 1000H is a very powerful and high performance fast wire cutting machine for the commercial production. This machine will be fully tested, inspected first and then packaged for delivery. The montage and start up can either be done by the customer themselves or, for a small surcharge, they will have the option to call out one of our technicians, who will be able to set them up and get them running within a few hours. The standard equipment contains the following components:
High-speed wire cutting machines are true "omnivores". They cut flexible foams (made of PE, PP and PUR), insulating wool (glass wool, rock wool, slag wool), as well as styrofoam (EPS) and Styrodur (XPS) with ease.
Every CNC machine requires sophisticated CAM software for fast and uncomplicated editing of cutting programs.
To do this, create drawings in CorelDraw® or AutoCAD or any other vector
program and export them as DXF, DWG or PLT drawings. These drawings are
then loaded into our styroCAM software and converted into a machine program
with just a few clicks, which can be subsequently cut.
Here's a selection of software that will help you get the start-finish victory with the FW 1000H
With this drawing software you can create letters quickly and easily and logos in vector format. Allows direct export for further processing.
Create drawings in vector format easily and quickly, is the strength of this CAD program. The subsequent DXF export can be processed further directly.
Cloud-based Styrofoam cutting software for calculating offer prices and creating the cutting files for standard 2D and 3D cuts.
In addition to many advantages, the design of the FW 1000H also has its limits. Unfortunately our FW 1000H must pass when it comes to larger blocks. For such cases we have developed the FW 2000H and FW 4000H series. Have a look at the bigger FW 2000H or FW 4000H, it's worth it.
This new Fastwire technology has to be seen - preferably live and in action. So, why not schedule a visit with our team in our competence center in Ilmenau, Germany right now? You will be able to see for yourself just how advanced this development of our Fastwire cutting machine is and how your production could benefit from it. This applies especially to those, who have already worked with previous models of fast wire cutting machines. The smooth collaboration between our powerful hardware and high performance software really is a sight worth savoring. You won't want to leave once you are here.
Our experienced and fully trained staff will gladly answer all your questions and show you in a live presentation what this FW 1000H is capable of. Why not write to us or simply give us a call right now!Contact