Our CNC contour cutting machines process a wide range of foam and insulation materials with a fast-running cutting wire. The wire cuts the material mechanically – without melting it with heat.
The versatility comes from choosing the right cutting wire: a different wire is used depending on the material. Changing it usually takes only about 1–2 minutes. This lets you use the same machine for different cutting tasks – for example for stone wool, glass wool, PUR/PIR, EPP, EPS or XPS.
The video shows how the cutting wire is changed.
How can different foams and insulation materials be cut with a continuous cutting wire? Our application videos show concrete examples of machining various materials – from flexible foams to rigid insulation materials.
CNC-controlled cutting of EPP foam into slices to produce precisely fitting lids for EPP packaging.
CNC contour cutting of an upright EPP foam board to produce custom packaging contours with a continuous cutting wire.
CNC cutting of an EPS block to produce a shaped packaging. The first cut produces the continuous profile. A second contour cut then adds angled cut-outs for the custom packaging geometry.
CNC cutting of an upright XPS rigid foam board with a board holder. Individual test specimens for material testing at the manufacturer are cut from the board.
CNC contour cutting of a horizontal board of non-crosslinked polyethylene foam (PE) to produce insulation profiles for windows. The continuous cutting wire allows precise machining of custom profile geometries.
CNC contour cutting of a horizontal board of non-crosslinked polyethylene foam (PE) to produce window insulation profiles. This video shows a different profile geometry than video 7.
CNC-controlled cutting of an upright stone wool board with a bulk density of 60 kg/m³. The continuous cutting wire enables the mechanical machining of the insulation material.
CNC-controlled cutting of an upright stone wool board with a bulk density of 60 kg/m³. Compared with video 9, a different cutting strategy is used to demonstrate the machining options with a continuous cutting wire.
CNC contour cutting of an upright stone wool board with a bulk density of 60 kg/m³. The video shows the production of another contour geometry for insulation applications with a continuous cutting wire.
CNC-controlled cutting of wedge-shaped insulation elements from a horizontal mineral wool board. The continuous cutting wire enables precise angled cuts to produce custom insulation wedges.
CNC contour cutting of a horizontal mattress made of natural rubber (natural latex). The continuous cutting wire enables the mechanical machining of custom contours for mattress production.
Discover our CNC contour cutting machines and matching accessories for machining a wide range of foam and insulation materials.
CNC Fastwire machine for cutting boards and small blocks.
CNC Fastwire roof cutting machine for tapered insulation and roof elements.
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