CUT2500S - CNC hot wire cutting machine for EPS and XPS, small, compact, flexible

CUT 2500S
variable table,
cutting wire up
to 2m

4 & 5 Axes CNC Hot Wire cutting machine

from 8.450,00 €





PRICE from

8.450,00 € plus.VAT

Entry Level Machine
CUT 2500S

CUT2500S - Foam cutting machine
CUT2500S - 4 axes, variable wire
CUT2500S - power supply
CUT2500S - software

CNC hot wire foam cutting machine for cutting Styrofoam, Styrodur, EPP and other thermally cut foams.

This might be the only Styrofoam cutting machine out there that comes with a variable, up to 2meters long cutting wire. Styrofoam blocks of 1,250 x 1,050 mm and a length of 4m usually weigh an unbelievable 200 kilograms - that is over 440 lbs.! How convenient, that this variably adjustable working area can be loaded with an trolley or forklift on the long side! Many other features make the CUT 2500S the most flexible allrounder. It is our customer's favorite, which include designers, aeronautical engineering companies as well as universities all over the world.

The CUT2500S series machines are the perfect entry machines for anybody that wants to get into cutting Styrofoam. Whether signmakers, smaller stucco molding manufacturers or anyone who wants to cut 2D and 3D objects with a single wire from Styrofoam, Styrodur and EPP.


  • Quality "Made in Germany"
  • Intelligent: Computer controlled (CNC) via Windows PC
  • Sophisticated: Spring loaded cutting wire, always taut, length variable
  • Versatile: For 3D letters, logos, objects etc. and 2D panels
  • Sturdy: Welded and painted steel construction - no Aluminum!
  • Sandwich Cut: Cutting multiple Styrodur or Styrofoam panels in one step


  • Shipping: around 15 working days
  • Ready-to-use: Machine comes pre-assembled and fully tested (ready to run)
  • Fast: Inside Germany Service within 48 hours
  • Modular: Operator can exchange the components easily
  • Training by our experienced staff
  • Consultation: We will help you from the first contact until we found your solution
  • Recourses: We will provide you with recourses for EPS and XPS polystyrene suppliers.


  • Turntable
  • Milling conversion
  • Wire tensioner package
  • Computer package
  • Work console

»Building scenic backdrops for our plays is literally child's play with the CUT 2520S. Thanks to the additional accessories this machine really is a jack-of-all-trades. «

Theater building company Lindner(Creative Director)

Commercial production

With its sturdy steel frame, the CUT 2500S series impresses commercial customers. It cuts 3D shapes, profiles, pipe sections, plates and much more. This is how the CUT 2520S speeds up the production of scenery builders and Theaters just as the manufacturers of stucco moldings and profiles.

FW 4000H - CNC Maschine
CNC machine CUT 2520 for 4m long Blocks with forklift loading.

CUT 2500S - Characteristics

The CUT 2500S machines are quality "Made in Germany". Each machine is hand-assembled, adjusted and extensively tested befor delivery to ensure that all machines will run smoothly for a long time.

Basic machine

CUT 2500S Series - cutting styrodur

The CUT 2500S was developed to flexible process EPS, XPS and EPP insulation panels with a size of up to 1,250x1,050 mm and a maximum length of 2m.

Variable machine table

CUT 2500S Series - cutting styrodur

Thanks to the open, variable machine table made of welded and painted steel, the machines of the CUT 2500S series can be set up to meet your needs.

You want to process XPS ? No problem. Push the machine table together and cut with a short wire letters, logos or technical parts quickly, reliable and above all precise. Now you need to cut a 4m long profile from EPS? No problem. Slide the machine table apart and cut with the 4m long wire. Hardly any other machine is as flexible as the CUT2500S series machine

4-independent axes

CUT2500s Serie - eps foam cutting

The CNC styrofoam cutting machine CUT 250S has 4 axes. They can be controlled in parallel or independently of one another.

Cut 3D objects with two differently sized contours such as cones, conical columns, profiles or airfoils from EPS and XPS sheets and small blocks. The cutting wire tension for parallel cuts is controlled by a hard spring and for 4-axis cuts with a wire length change of up to 150mm by a soft spring. And if 150mm is not enough, take a look at the automatic wire tensioner for extremely twisted cuts further down the page.

Quick Wire system

well designed cutting wire installation

A spiral spring controls the tension of the cutting wire. You will receive a harder and a softer spring. Use the harder spring for parallel cuts. For tappered cuts with a wire length change of up to 150 mm the softer type is recommended.

Thanks to the quick wire installation system, the wire can be removed and reinserted without tools. This makes monolithic cutting easier and faster.

CNC control with up to 5 channels

4-channel CNC control incl. Power supply

The CUT2500S series is delivered with our self-developed 4-axis CNC control.

The control can be loaded with up to 3.0 amps per channel. In addition, the control can be expanded by a 5-channel, what the control of an additional axis, e.g. a rotary table permitted.

Power supply

Netzteil - Automatischer Stromregler

The cutting wire of the CUT 2500S series will always have the correct temperature to guarantee clean cuts when processing Styrofoam, Styrodur or epp foams. The reason behind this is the sophisticated current control, which contains a microprocessor that controls the power supply particularly during 3D tappered cuts, as the wire lengths will vary during this process.

This way, we can guarantee that every cut will be clean and accurate.

Optional Accessories

The machines of the CUT 2500S series can be upgraded by the following accessories. This makes the machines plug and play and you can be sure that your machine will work reliable with the required performance.

Turntable package

CUT2500S - Turntable cutting

The optional rotation table complements the four cutting axes of the styrofoam cutting machine around a vertical axis of rotation. The computer also controls this fifth axis. In this way, symmetrical bodies such as vases and are created as if by magic Eggs or asymmetrical objects such as hemispheres.

Automatic wire tensioner

CUT2500s Serie - automatic wire tensioner

The automatic wire tensioner ensures extrem 3D tappered cuts. If the length of the wire changes during cutting, the wire tensioner starts to worek. This is the case with e.g. cones or conical columns. The has a sensor unit, a motor unit and an electronic controller. As it cuts, the sensor unit constantly measures the length of the wire. As soon this changes, the electronic controller corrects the tension: the motor unit winds up or down the wire. The fully automatic wire tensioner works independently from the cutting machine and the software.

The intelligent power supply with the built-in microprocessor controls the power supply if the length of the wire changes. The minicomputer also reacts to fluctuations in the mains voltage automatically. This way, we can guarantee that every cut will be clean and accurate.

Milling conversion

CUT2500s Serie - foam milling

The CNC styrofoam cutting machines of the CUT 2500S series can be convert to a styrofoam mill in just a few simple steps. Compare the converted CUT 2500S with other CNC milling machines within this price segment. This machine will processes EPS, XPS, EPP and other soft materials, as well as PVC, wood, GFK, CFK and other harder materials.

Machine software including USB controller

USB Controller

The package includes the machine software and the USB controller for all current Windows versions . The screen of the software has been optimized for wire cutting with 4 and 5 axes and extensively tested in practice. You can be sure everything works immediately.

All you need is a Windows computer or laptop with a free USB port and about 10 minutes for installation. It couldn't be easier.

Computer package

CNC optimized Windows computer

Order your machine right away with a Windows PC optimized for CNC cutting. The package includes: Windows PC, TFT screen, Keyboard and mouse. The latest Windows operating system is installed and cnc optimized. The package is plug and play.

CAM Software

styrofoam cutting software styroCAM by cnc-multitool

To create your 2D and 3D cutting data we recommend our self-developed styroCAM software. It is a cloud-based Styrofoam cutting software for calculating offer prices and creating cutting files for standard 2D and 3D cuts. You can find more information under Software .

Working Console

CUT 2500S - Working console

With the optional extension arm, you can integrate a monitor, keyboard and mouse into the styrofoam cutting machine. You gain space that would otherwise be occupied by the control desk or work table. Even the power socket is integrated. All you have to do is assemble the console, plug in your machine and get started - It's that easy.

Technical Data

CUT 2510S
CUT 2520S
CUT 2530S
CUT 2540S
Travel back/ forth (X)
1.250 mm
Travel up / down (Y)
1.050 mm
Wire length
1.250 mm
2.000 mm
3.000 mm
4.000 mm
Table height
650 mm
Number of wires
Number of axes
Type of drive
Cutting speed max.
800 mm/min
Switch wire on / off
Work console
Power connection
110-220VAC, 50-60Hz
Power consumption
300 W
450 W
550 W
625 W
Installation dimensions (LxWxH)
200x210x200 cm
200x310x200 cm
200x410x200 cm
200x510x200 cm
100 kg
120 kg
180 kg
240 kg
Price in EURO

(Price) plus VAT

Delivery contents

Entering the compact class of Styrofoam cutting machines is really very easy with the CUT 2500S series. Simply remove the packaging, set it up, plug it in and start - that's how easy it is. The shipment contains everything you need to get started:

hot wire foam cutting machine plug and play
Maschine Plug&Play
5 channel controller
4 channel controller
4 channel controller
Power supply wire
hot cutting wire
cutting wire


  • Machine pre-assembled and tested
  • CNC control with 4 channels
  • Power supply wire
  • 50m cutting wire, 0.35mm
  • Operating manual

Needed Accessories

  • Mach3 software package USB
  • Computer package
  • CAM Software

Optional Accessories

  • Turntable
  • Wire tensioner package
  • Milling conversion set
  • Working console
  • Cutting wire, 0.35mm
  • Springs

What our customers do

3D Props, balls
3D props (balls etc.)
floating hull
Floating hull
eps packaging
Roller shutter insulation
Roller shutter insulation
Insulation profiles
Insulation profiles
Stucco moldings
Stucco moldings

The software makes the difference

At first glance, most hot wire cutting machines all seem very similar. The difference becomes apparent in the normal day to day production in terms of saving time and money. Particularly important is the easy-to-use, powerful software. Herein lies one of the outstanding strengths of cnc-multitool. You will hardly find anything comparable in the market.

Even the best hardware is pretty much useless, if the software is the limiting factor. In order to fully exploit the potential of the CUT 2500S, we recommend to you the following software:

Vector Drawing Program CorelDraw

Corel Draw®

With this drawing software you can create easily and fast letters, logos, lettering and more in the vector format. Enables direct export for further processing.

  • Proven vector drawing program
  • Fast design of letters, symbols and logos
  • Import of EPS data
  • Access to all standard computer fonts
  • Export as DXF or PLT files
CAD Drawing program multiCAD


The strong point of this CAD program is the simplicity, how quickly the user can create drawings in vector format. The subsequent DXF export can be processed further immediately.

  • CAD drawing program
  • Free of charge
  • Unlimited downloads
  • Very easy to use
  • Very fast results
CAM Software Styroporschneidesoftware styrocam


Cloud-based Styrofoam cutting software for calculating offer prices and creating the cutting files for standard 2D and 3D cuts.

  • Cutting data calculation for 2D and 3D cuts
  • Extremely easy to use
  • Data formats: DWG, DXF, PLT, 3D STP
  • Data exports from CorelDraw, Adobe Illustrator, AutoCAD and others
  • Runs as software as a service in modern internet browsers (SaaS)

Models in Comparison

In addition to many advantages, the compact design of the CUT2500S machine has also their limits. The large Styrodur panels (3,100 x 1,050 x 120 mm) are unfortunately not within the realm of the 2500 series. For such large monoliths we have developed the CUT 3000S-series. It's well worth taking a look at this bigger sister of the 2500 series.

CUT2000S Styroporschneiddemaschine CUT2500S Styroporschneiddemaschine CUT3000S Styroporschneiddemaschine
CUT 2000S
CUT 2500S
CUT 3000S
Travel back/ forth (X)
1.250 mm
1.250 mm
up to 3.050 mm
Travel up / down (Y)
1.050 mm
1.050 mm
1.600 mm
Wire length
up to 2.050 mm
up to 4.050 mm
up to 3.050 mm
Number of wires
Number of axes
Price in EURO

(Price) plus VAT

How about a test drive?

Free technical assistance

Is this Styrofoam cutting machine right for you? We are happy to help and advise you about all the pros and cons in a phone call. As we are processing polystyrenes ourselves on a daily basis, we are confident that we can answer all your questions from our very own experience - from users for users.

See for yourself just how powerful our hot wire cutting machines really are. Send us a quick message and let us know how we can help. Or simply give us a call right now.